Ointment Manufacturing Plant

Product Details:

The working principle of an ointment manufacturing plant is like first of all the hydrophilic ingredients (hydrophilic ingredients are those ingredients that are freely soluble in water) which are required for the manufacturing of a particular ointment. These ingredients

are filled into the water phase vessel. And water is added to it. The mechanical way of mixing is started, so the propeller stirrer is operated and the proper mixing is done. If there is a problem with further mixing, then further mixing is done by applying heat. This heat should not be provided directly; it should be provided in a jacketed way.

Now the second stage of mixing starts which is wax phase mixing, the wax phase mixing is done in the wax phase vessel. In the wax phase mixing first the wax type or oily type ingredients is mixed in a mechanical way. After mechanical way then it is heated so the wax or oil type ingredient is melted this way. Then for further mixing these ingredients are stirred well with a mechanical stirrer.

Now the liquid from both the vessels (Water Phase Vessel and Wax Phase Vessel) is filtered with a proper filter. And this filtered liquid phase is transferred to the manufacturing vessel by internal vacuum setup.

In the manufacturing vessel, both the liquids are thoroughly mixed. This mixing is done mechanically and we use a planetary mixer to mix these liquids until and unless a homogeneous mixture is obtained. The mixing method of planetary mixer is that it has high-speed beaters and agitators. A high-speed beater and agitator cause uniform distribution of particles so as a result a high level of homogenization and emulsification is obtained. After complete mixing in this section now this mixture is transferred to another vessel called a storage vessel.

The storage vessel is transportable and can move from one place to another by its wheel. Now this storage vessel is moved to a filling machine.

The operational method of filling the machine is that first the empty tubes (in which the ointment will be filled) are loaded in the filling machine and the process of filling is started. Now the quantity of ointment which is to fill in the tube is predetermined and is adjustable by tube filling machine. As the tubes are filled with ointment or cream. They are seal packed

to prevent leakage and remain tamper-proof in a series of sealing and packing machines.

Meanwhile, all the vessels which were used in the manufacturing, mixing, and filling process are washed thoroughly and is made ready for the next batch of ingredients. This is the overall working principle of an ointment manufacturing plant.

The ointment manufacturing plant has a working capacity of 50-2000 kg/batch.

Additional Information:

• Production Capacity: Depand on Capacity
• Delivery Time: 50 to 60 Days
• Packaging Details: At Actual.

Product Details:

Colloid mill is a machine used in the disintegration of solid particles or droplet size of a liquid present in suspension or emulsion. The machine consists of an inlet (which is subjected to a tremendous shearing action that effects a time dispersion of uniform size) and an outlet.

Colloid mill works on the rotor-stator principle. The equipment breaks down materials by forming dispersion of materials in a liquid. Shearing takes place in a narrow gap between a static cone (the stator) and a rapidly rotating cone (the rotor).

To reduce wear, the rotor and stator are constructed using toughened steel or corundum. The rotor of a colloid mill can differ from one machine to another but the operating principle is the same for all. Each manufacturer incorporates specific features that result in changes in operating efficiency.

The final size of the product obtained after comminution is a function of the followings;

a. Homogenization intensity and duration

b. The viscosity of the continuous phase.

c. The shear force within the gap between the spinning rotor and the stationary stator.

 

d. Clearance rate between the rotor and the stator.

Additional Information:

• Production Capacity: As per client required
• Delivery Time: 25 to 35 Days
• Packaging Details: In our scope with wooden box

Product Details:

Sugar Syrup Preparation Plant is an essential ingredient to enhance the quality of end product. The sugar will be dissolved by heating the pre decided quantity of water and adding sugar into it. By heating the same up to the set temperature, and hold it for some time then transferred to fine filters online and cool to the required temperature [either ambient or chilled, as required for the process]